Zirconia beads (zirconia balls), also known as zirconia grinding balls, zirconia ceramic balls, zirconia beads, ultra-fine grinding media, zirconia microbeads, zirconia grinding balls, have a pearl-like luster and a smooth working spherical surface. Using micron and sub nano zirconia powder as raw material, yttrium oxide or cerium oxide as a stabilizer, titration or dry bag isostatic pressing into dry type, high-temperature calcination, and phasing process, the shape is spherical, each The technical indicators and performance have reached the international advanced level, and it is the among grinding media. It has extremely high strength and high toughness at room temperature, good wear resistance, high temperature and corrosion resistance, high rigidity, non-magnetic conductivity, and electrical insulation. When the temperature of zirconia beads is 600°C, the strength, and hardness are al unchanged, the density is 6g per cubic centimeter, and the thermal expansion rate is close to that of metals, so they can be used in conjunction with metals. High specific gravity, providing higher grinding efficiency; meticulous surrounding structure, ensuring better wear resistance; smooth working surface, perfect roundness, narrow particle size distribution of ±0.03mm, reducing internal friction of beads and equipment contact parts wear.
Main Specifications:
● Chemical composition: ZrO294.6%, Y2O35.2±0.2%
● Density: >6.0g/cm
● Filling density: 3.7-3.9g/cm
● Hardness: HRA>87, Mohs 9
● Flexibility coefficient: 8.0Mpa.m
● Crush strength: 150kgf (2mm)
● Abrasion value: up to the international advanced level
● Specification: Φ0.6-0.8, Φ0.8-1.0, Φ1.0-1.2, Φ1.2-1.4, Φ1.4-1.7, (mm)
Φ1.5-2.0, Φ2.0-2.5, Φ3, Φ4, Φ5, Φ7, Φ8, Φ10...30mm, can also be customized
Main performance:
● The sphere has good roundness, smooth surface, and pearl-like luster;
● It has excellent toughness, and impact resistance, and will not break in high-speed operation.
● The wear resistance of zirconia beads is 30-50 times that of glass beads;
● The density of zirconia beads is higher than that of other grinding beads and has extremely high grinding efficiency, which can increase the solid content of materials or increase the flow of materials.
True specific gravity: 6.0g/cm³ Zirconia 94.8%
Bulk density 3.5-3.7g/cm³ Yttrium oxide 5%
Mohs hardness 9.0 Other 0.2%
Features:
1. Very low (ppm level) abrasion
2. Extremely high hardness is not easy to break, which is conducive to the grinding of high-hardness materials
3. Extremely high density can effectively improve grinding efficiency
Product grinding principle:
Grinding mechanism of vertical sand mill |
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Grinding mechanism of horizontal sand mill |
The turbulence generated by the strong movement of the machine forces severe shearing, extrusion, and friction between the grinding media, causing the material particles to be deformed by force and fracture to produce plastic deformation and crushing. |
The medium moves along a parabola inside the sand mill, and the impact occurs at the bottom to crush the material. At the same time, due to the rotation, severe shearing, extrusion, and friction are generated between each other, so that the material particles are deformed by force and fracture to produce plasticity. deformed and broken. |
As mentioned above, the decisive factor in both grinding processes is the shear force between the grinding media. |
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Applications:
Zirconia beads use rare earth yttrium oxide (cerium oxide) as a stabilizer and use raw materials with high whiteness and fineness to ensure that the materials will not be polluted. Meticulous microstructure and smooth working surface reduce the internal friction of beads and improve grinding efficiency.
a. Wear-resistant and corrosion-resistant products
Grinding and dispersing of coatings, textiles, pigments, and pigments.
b. High-strength, high-toughness products
Grinding of magnetic materials, piezoelectric ceramics, insulating materials, and other functional materials.
c. Ceramic Industry
Electronic ceramics, refractory ceramics, engineering ceramics
d. Prevent pollution
Food, medicine, etc. are dispersed.