Zinc pellets: Refined by wire drawing, cutting, rounding and other processes, the structure is compact, the particles are uniform, and the appearance is silvery white and bright. Zinc has a high specific gravity and low hardness, and can remove burrs without wearing down the surface of the product. It is widely used in the surface blasting treatment of various products such as aluminum and zinc die-casting parts. In addition, because compared with other pellets, the ignition point of the dust is extremely low, the safety is good, and it has a significant whitening effect on the surface of the workpiece.
Zinc pellets are widely used in industries such as automobiles, aircraft, shipbuilding, containers, machinery manufacturing, metal casting, and metal surface treatment. The products are known as "beauticians of metal surfaces".
Name |
Zinc shot |
Chemical composition |
Zinc (Zn) ≥ 99% |
Microhardness |
45~50HV |
Tensile strength |
90~120Mpa |
Irwin lifespan |
6000 times |
Microstructure |
Deformed α phase |
Density |
7.1g/cm³ |
Bulk density |
4.1 g/cm³ |
Ordinary zinc pellet ingredients:
Chemical composition |
Test results |
||||
iron |
zinc |
aluminum |
cobalt |
copper |
|
0.004 |
99.99 |
0.003 |
0.002 |
0.001 |
conform to |
Zinc Shot Zinc Alloy Shot
Hardness type |
mark |
diameter |
Hardness (Hv) |
standard hardness |
AZ |
0.3mm- 2.5mm |
40-50 |
Medium hardness |
AZ-S |
50-60 |
|
High hardness |
AD |
80-100 |
Zinc pellets Cut pellets
Hardness type |
mark |
diameter |
Hardness (Hv) |
standard hardness |
AC |
0.3mm- 2.5mm |
40-50 |
Medium hardness |
AC-S |
50-60 |
Main technical indicators of zinc wire cut shot:
Name |
Zinc wire cut shot |
chemical composition |
Zn≥99% |
Microhardness |
45~50HV |
tensile strength |
90~120Mpa |
Irwin lifespan |
6000 times |
Microstructure |
Deformed α phase |
density |
7.1g/cm³ |
Bulk density |
4.1g/cm³ |
1. Pure zinc pellets:
pure zinc pellets use 0# distilled zinc deposits (zinc content ≥ 99.995%), zinc balls produced by international advanced production and processing technology, the size is: 0.3mm-5.0mm, hardness: HV35-45 , Density: 8.4g/cm³. is widely used in:
1. It is used for shot blasting treatment of various metal surfaces, so that it has a higher service life.
2. For advanced galvanizing, it has the following characteristics: it moves the fatigue source from the surface to the subsurface; it reduces the electrode potential and polarization current; it increases the corrosion resistance.
3. Addition for metal smelting
chemical composition:
Because the specific gravity of zinc is close to that of iron and its hardness is low, it can remove large burrs without damaging the product, and unlike aluminum abrasives, the risk of dust explosion and fire is extremely low, so it can be used as a deburr for aluminum products The use of safe sandblasting materials.
The main purpose:
(1) Deburring and cleaning of various aluminum and zinc die castings.
(2) Deburring of various products.
(3) Stripping and cleaning of various coatings.
High-hardness zinc shot:
uniform composition, pure particle size, moderate hardness, and long life. The specific gravity is close to that of steel, and the hardness is low, so it can not only remove large burrs without wearing the surface of the product but also form an anti-corrosion and anti-rust layer on the metal surface. Unlike aluminum-based abrasives, dust has an extremely low ignition point and is safe. And it has a significant whitening effect on the surface of the workpiece.
It is extremely effective in removing flash, burrs, casting traces, and other surface treatments of die castings. Hardness: HV80-100
Compared with ordinary steel shot, zinc shot, and stainless steel shot, it has many advantages.
1. Strong deburring and flashing ability
2. Operation safety
3. Reduce the consumption of shot blasting machine parts, and the loss of props generated by subsequent mechanical processing is small
4. Reduce equipment maintenance costs
5. The surface of the workpiece is bright and the price is high
6. Because it is an alloy material, there is a risk of dust explosion
Application range:
Widely used for strengthening and deburring of ferrous metal and non-ferrous metal parts, polishing of non-ferrous metal parts and surface finishing of parts, as well as metal die-casting, precision casting, hardware tools, machinery manufacturing, auto parts, instrumentation, Surface treatment such as descaling, deburring, surface defect elimination, internal stress relief, etching, matte effect, smoothing, strengthening, anti-rust before spraying, etc. in pump and valve industries.
Specification:
0.2mm-3.0mm can be customized according to customer requirements
Uses:
Mainly used for deburring and cleaning of various aluminum alloy and zinc die-casting products.
Several advantages of zinc shot:
the quality of zinc shot is strictly implemented in Q/G ZKS01---2003, due to advanced equipment, technology, strict inspection and control, now pure zinc shot has been supplied to many foreign-funded enterprises in China for a long time, and exported in large quantities Japan, India, the European Union, the Middle East, and other regions have established good trade relations with foreign businessmen and enjoy a high reputation in the domestic and international markets.
Product Selection Criteria
1. Appropriate hardness
2 sufficient density
3 Appropriate metallographic structure
Product testing:
No other ingredients enter from the raw material (zinc ingot) to the finished product, and there is no contact with other metals. Use DF-100 direct reading spectrometer, plasma inductively coupled atomic emission spectrometry and other high-end detection instruments. Before storage, each process is checked and inspected layer by layer, and no tiny details are missed, so that the performance of our products is stable for a long time, and the content of each batch of pure zinc shot is more than 99.99%. The company's testing center has perfect quality testing methods. At present, there are quality testing equipment such as carbon and sulfur analyzers, arc combustion furnaces, elemental analyzers, metallographic microhardness testers, etc., which can test the composition, hardness and service life of products to ensure The products meet the national standards or the requirements of the purchaser.
Quality Standard
The company's product production conforms to national standards and industry standards. At present, the international and national standards referenced by the company's production and inspection include the following standards.
1. Technical Requirements for Metal Abrasives Used in Blasting Cleaning of Steel Surfaces Before Coating (Part 3: High Elastic Cast Iron Shots and Sand) GB/T 18838.3-2008
2. Technical Requirements for Metal Abrasives Used in Blasting Cleaning of Steel Surfaces Before Coating (Part 4: Low Carbon Cast Steel Shots) GB/T 18838.4-2008
3. Technical requirements for non-metallic abrasives used for spray cleaning steel surface treatment before coating GB/T 17850—2002
4. GB/T 13298-91 metal microscopic examination method
5. Metal Vickers hardness test method GB 4340-1999
6. Experimental method for metal abrasives used for spray cleaning steel surface treatment before coating GB/T 19816-2005
7. Experimental method for non-metallic abrasives used for spray cleaning steel surface treatment before coating GB/T 17849-1999
Whole-process control:
We have been committed to the quality control of the whole manufacturing process to achieve the quality control of the whole manufacturing process. On the one hand, we must ensure that the process is optimized to improve product quality small uniform product quality.
In the whole process of manufacturing, we have effectively controlled every aspect of production technology and management to fully guarantee excellent product quality. From the advanced level of manufacturing technology, the strict control in the production process, especially the online control of product quality, has more positive significance than the final inspection of finished products and the sorting of waste and defective products.
Application category:
coating anticorrosion for shipbuilding and ship repairing, coating for railway vehicles, anticorrosion for construction machinery, anticorrosion for welded pipes and steel pipes, anticorrosion for port machinery, coating for containers, coating and anticorrosion for steel structures, surface strengthening for castings and forgings, surface strengthening for shot peening, colored And stainless steel cleaning, sandblasting room surface cleaning
Package:
Inner packing: 25kg/bag inner film bag.
Outer packing: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
(Remarks: The company can carry out woven bag packaging, ton bag packaging, wooden pallet packaging, plastic pallet packaging, etc. according to customer requirements.)
Transport and storage:
It is forbidden to use packages and transport tools that corrode zinc with acid, alkali, salt, etc., and should be stored in a dry, ventilated, non-corrosive warehouse, and strictly prevent rain.
PTING Technology, founded in 2005, is a well-known domestic brand of surface treatment and environmental protection equipment system solutions. As China Sand blasting zinc shot Suppliers and Wholesale Sand blasting zinc shot Factory, it is committed to the R&D and manufacturing of process technology and equipment in the field of industrial surface treatment and environmental treatment. The enterprise has passed the ISO9001 quality system certification. The R&D and manufacturing base, with a building area of 25000 square meters, is located in Ningbo, China. With PTING's global overseas center in Singapore and more than 20 national offices, PTING Technology has provided surface treatment equipment, environmental protection equipment and process technology services to more than 2000 users worldwide. Users are widely distributed in: home appliance manufacturing, digital electronics, auto parts manufacturing, hardware and bathroom, new materials, new energy, rail transit, aerospace, petrochemical power, marine engineering, heavy industry equipment, agricultural machinery, engineering machinery Furniture manufacturing, etc.
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